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Freezing gyoza (rapid freezing demo)

Today, we held a freezing demonstration for a customer who operates a ramen chain.

The customer wanted to sell the gyoza that they serve at the store in Hong Kong, so he wanted to freeze them in Japan and bring them to Hong Kong.
Currently, they are freezing it in a shock freezer at -35 degrees, but the skin and taste are not good, so they came to our company in search of a good way to freeze it.

Apparently, they considered building a factory locally to produce it, but considering the capital investment, it would be better to freeze the skin and filling in Japan and bring it to Hong Kong, which would be more cost-effective. .

When freezing with a liquid freezer, you can expect the best results, especially when it comes to freezing bean paste!

Freezing gyoza

We received the skin and filling separately, so we tried freezing them separately, and wrapping them in the skin and making them into gyoza before freezing!

dumpling skin

dumpling skin

Gyoza filling

Gyoza filling

Gyoza wrapped in skin and top sealed

chinese dumpling

Place this in a liquid freezer and let it sink.

Gyoza after freezing

Gyoza skins are very thin, so in this case, they would freeze completely in just a few minutes.
The filling also takes about 15 minutes.
Gyoza with the top sealed have air trapped inside, so it takes a little longer, but it still takes about 30 minutes.

frozen skin

frozen skin

frozen gyoza

frozen gyoza

The person in charge of manufacturing was there this time, and he was very satisfied with the quality of rapid freezing.

Since there were no problems with freezing the dumplings, we considered a medium-sized machine and installed it at a later date. Even after the introduction, sales seem to be steadily increasing.

There were also other companies that installed the machine to rapid freezing and sell dumplings after they were baked.

There are some points to keep in mind when processing the gyoza to make them delicious and edible after defrosting them after baking.

If you would like to know the points to consider when freezing, please contact us.

Regarding participation in the frozen demonstration

We have already had many companies participate in rapid freezing demonstrations this month.

In our test room, you can choose the best rapid freezer by rapid freezer at once.

Many of our customers come from far away, and we have visitors from all over the country every day.
If you would like to participate, please feel free to contact our office.

電話番号
03-6453-7357

 

This article was supervised by

Masayuki Kinoshita

Daybreak CEO
Masayuki Kinoshita

The third generation of a long-established refrigeration machine shop that has been in business for 70 years. In 2013, he founded Daybreak as Japan's only company focusing on flash freezing technology and IT. The company has been introduced as a leader in food tech companies in various media and in the book "Food Tech Revolution," and is currently striving to fundamentally change the food distribution industry with "rapid freezing" at its core.

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