[Deliver delicious ham! ] Meat processing manufacturer’s rapid freezing implementation example

What measures does a meat processing manufacturer that manufactures hams and sausages take to sell high-quality products?

We are particular about the raw materials we use, take time to mature, and take great care to produce delicious products. However, the problem with products such as ham is that their flavor deteriorates over time after they are manufactured.

This is where rapid freezer comes in handy.

rapid freezing allows food to maintain its freshness and quality for a long period of time, allowing it to be sold as delicious as it was freshly made. In addition, since freshness can be maintained, production can be done with less use of food additives such as preservatives.

There are many benefits to using rapid freezer.
I would like to explain this in detail using an example of a meat processing manufacturer that has introduced rapid freezer.

Advantages of introducing rapid freezer for meat processing manufacturers

Differences between rapid freezing and regular freezing methods

The difference between rapid freezing and regular freezing methods is the freezing speed. rapid freezing allows food to freeze quickly and prevents damage caused by freezing.

When meat is frozen using conventional methods, it may suffer from freezer burn, which may result in loss of texture and flavor. The reason for the quality deterioration is that when the water inside the meat freezes, ice crystals grow larger.

If it is cooled slowly, the ice crystals will grow larger and destroy the cells, and when it thaws, drips will flow out and the quality will deteriorate. Therefore, in order to prevent drips from flowing out and freeze the food without degrading quality, it is necessary to freeze it quickly.

rapid freezing is a freezing method that allows ice to pass through the temperature range of -5℃ to -1℃ within 30 minutes, which is the temperature range in which water freezes, and freezes ice crystals while remaining small.

Since the ice crystals remain small, they do not destroy cells, lock in flavor and moisture, and maintain the texture and flavor before freezing.

Advantages of rapid freezing

rapid freezing prevents deterioration of freshness and quality and allows food to remain freshly made for a long period of time.

Since it can be stored for a long time, it extends the expiration date and makes inventory management easier. It will also be able to respond to periods of high demand.

Orders for processed products such as ham and sausages are concentrated around year-end and mid-year gifts.
In this case, production may not be able to meet the demand in time, and the need to increase the number of production lines may result in higher labor costs and other costs.

rapid freezing allows for long-term storage, allowing for planned production. By manufacturing in preparation for times when demand increases, you can level out work and strengthen your production system.

It is also used for tempering roast ham and raw ham. When slicing log ham into thin slices of 1 mm or less, it is necessary to freeze the ham in order to cut it neatly.

When rapid freezing, the ice crystals remain small and can be cut cleanly. Additionally, since it takes less time to freeze, work efficiency is increased and production can be increased.

Introduction example of rapid freezer “Farmnet Japan”

Creating carefully selected products

At Farmnet Japan, we are particular about the raw materials we use, and our craftsmen take the time and effort to make our products by hand.

When producing ham, we use soft lean meat, which is best suited for ham, and slowly cook it at 75℃. By heating slowly, it becomes soft and delicious.

In the production of bacon, carefully selected pork belly is marinated in a liquid consisting of 20 types of spices, natural salt, and live water, and then slowly smoked using cherry blossom chips. By aging thoroughly, we produce high-quality bacon.

When producing sausages, fresh pork is carefully mixed with natural salt, resulting in a chewy texture and rich aroma. There are a wide variety of flavors including arabiki, parsley, and chorizo.

The products we manufacture are perfect for snacks with alcohol or side dishes for dinner, so they are popular for home use and as gifts.

What is possible with rapid freezing

Since it is manufactured without using food additives such as preservatives, there was a problem that it did not last long.

However, by rapid freezing, you can maintain freshness for a long time and extend the expiration date.

rapid freezing allows meat to be frozen without destroying its cells, allowing it to maintain its freshness and quality for a long period of time. It is possible to deliver the deliciousness of freshly made food to customers.

Additionally, since Farmnet Japan distributes products without going through wholesalers or sales offices, we are able to reduce production costs. Because we sell directly from our manufacturing plants to our customers, we are able to provide high-quality hams and sausages at reasonable prices.

Introduction example of rapid freezer “Haruyuki Sabur”

Creating products that take advantage of the natural taste of food

At Haruyuki Subur, we are particular about the quality of our ingredients, so we carefully select ingredients from all over the country, including Hokkaido, as well as purchasing ingredients from overseas, and produce our products under strict hygiene control.

As food for commercial use, we are focusing on shipping to restaurants, hotels, family restaurants, convenience stores, etc. There is a wide variety of products, including products such as sliced ham and prosciutto, as well as products that can be used as ingredients for salads and pasta.

Available in easy-to-use shapes such as slices and dice. The thickness of the slices and the size of the dice can be customized to suit your needs, so you can use it as an ingredient in a variety of dishes.

In addition, because each item is individually frozen using IQF, it is popular as a convenient product that allows you to use only the amount you want.

What is possible with rapid freezing

rapid freezing makes it possible to sell products with the same quality as fresh products. It is used as a high-quality commercial ingredient in famous hotels and high-end restaurants.

rapid freezing does not destroy the cells, so not only the flavor and deliciousness but also the nutritional value are preserved. Prevents drips from flowing out when thawing, allowing you to maintain good quality without losing flavor.

It is recognized by top chefs and cooks as a delicious, high-quality product that takes advantage of the quality of the ingredients.

Furthermore, you can use only the amount you need and freeze it, so you can always cook with consistent quality.

In addition, demand for frozen processed meat products is increasing as they can be stored for long periods of time, which is advantageous in terms of cost.

Conclusion

Meat processing manufacturers are particular about raw materials and manufacturing methods in order to produce high-quality products.

In recent years, an increasing number of companies and businesses have been introducing rapid freezer in order to deliver delicious, carefully produced hams and sausages to as many people as possible.

There are many benefits to using rapid freezer, so if you haven't used one yet, why not consider it?